Electrical Engineering • Thika, Kenya
Power System Installation
Delivered backup generator systems, distribution networks and commissioning support.
Zero since install
Outage
KES 0 (was 120k/mo)
Penalties
32% energy
Saving
Challenge
Complete industrial power installation including backup generators, distribution systems, and commissioning. Generator setup, power distribution, panel configuration, system commissioning.
Scope
Full install + commissioning + spares + training.
Result
On time, on budget, audit-ready.
What Was Delivered — Twiga Cement, Athi River
8 deliverables • Detailed for this project • Not generic
- 1200kVA Perkins genset + 400A AMF/ATS panel — sync test under load, 8-second transfer, 72-hour burn-in log
- 2Active PFC panel (150kVAR, 6 steps) — power factor 0.78 → 0.98, penalties KES 120k/mo → 0, 32% saving shown in 7-day log
- 3Earthing upgrade: 3-rod system + bentonite, tested 3-point fall-of-potential to 3.2Ω (was 48Ω, spec ≤5Ω) — test sheet signed
- 4MCC refurb: 18× MCBs resized to cable, RCD 30mA/300mA added, busbar shrouded to IP2X, arc flash labels + PPE 8cal
- 5Thermography + load logging: 24 circuits, hot spot 68°C → 41°C after re-torque, neutral current -60% after re-balancing
- 6Drawings: EBK-stamped single-line + layout (A1, 6 sheets) + cable schedule + O&M
- 7Training: 3 electricians on ATS sequence, LOTO, RCD testing — permits + toolbox talk log
- 8Warranty: 1-year genset + 2-year workmanship, 4× quarterly PM visits included
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